KDGH100-NG 50HZ
Ratings
Rated Power kVA 125 kW 100 Voltage type 50Hz, 380/220V, 3 phases and 4 wires
Performance Data
Engine Brand & Model HGT6C Alternator Brand & Model LSA44.3L10/120KW Control System Deepsea DSE6120 Standard Noise Level@7m (Soundproof Sets) 75 dBA Circuit Breaker Type 3 Poles MCCB Frequency & Phase 50hz 3Phases + 4Wires Engine Speed (RPM) 1500 Fuel Consumption (Nm3/hr) 100% Load 37.71
Dimensions and Weights
Content Open type Soundproof Sets Dimensions: (mm) L 2800 3500 W 850 1300 H 1480 1900 Weights (kg) 1850 2850
Engine Brand & Model: HGT6C
Engine Data
No. of Cylinders 6 in-line Engine power(KW) 145 Cycle 4 Stroke Cylinder Type Wet Bore * Stroke (mm) 114 x 135 Compression Ratio 10.5:1 Induction Turbocharged Displacement (L) 8.3 Cooling Method Water cooled Governing Type Electronic Starting method 24V DC motor Coolant capacity, engine only (L) 12.3 Lubricant Oil 15W40-CF4 or above grade Oil pan capacity (L) 24
How to check coolant proportion:
WARNING: Don’t take off the radiator cover when engine temperature is still high or under pressure. It will cause the leakage of coolant. After the engine stopped and before the sediment formed, the coolant can be discharged some from the cooling system.
The following is the Procedure :
² For coolant with anticorrosive diethylene glycol: Put a hydrometer and a reliable thermometer to the anticoagualtion, then read it; Compare these two readings with the following form value. When it’s necessary, please regulate the coolant proportion.
² For coolant with anticorrosive propylene glycol: Open the refractometer cover and make sure that the transparent panel is clean. Drip three or four drop of water on it by a small sprinkler; Smear the coolant on the panel, close the cover. Handle the refractometer to make it horizontal with the transparent panel. Check the coolant sample through the ovservation hole; Compare the reading with the form on instrument. If necessary, adjust the proportion of coolant.
Note: The transparent panel must be cleaned compeletly. Any liquid residue used last time will effect the accuracy.
Normal load output:
After observing generator idle running and meanwhile the temperature reach to the standard (see the temperature gauge), it can operate the throttle of electrical govering to make the speed reach the rated ratated speed and adjust the voltage and frequency to reach the standard then transfer the load switch, then electricity is generated.In order to sure that load is being used outside when transfering the switch, we suggest that make the idling speed (frequency) a litter higher. When the load changed, pay attention to adjust the throttle handling ( potentiometer of electronic governer), make it fit to the output to keep voltage and frequency stable.
Earth wires for electrical welding:
When engine is need to be welded, please put the earth wires near to welding place. If the earth wire is far from welding place, the arc light will be even fire the lubricating oil.
Hot Tags: 100 KW Gas Generator, China, suppliers, manufacturers, factory
100 KW Gas Generator – Complete Technical Guide, Specifications & Industrial Applications
A 100 KW Gas Generator is a medium-capacity industrial power generation system designed to produce reliable electricity using gaseous fuels such as natural gas, biogas, or liquefied petroleum gas (LPG). It is widely used in commercial buildings, factories, farms, construction sites, and backup power systems where stable and continuous energy supply is required.
With increasing global demand for low-emission and cost-efficient energy systems, the 100 KW Gas Generator Set has become a preferred solution for distributed power generation and hybrid energy systems.
The system offers a balance between fuel efficiency, environmental performance, and stable output, making it suitable for both continuous and standby applications.
What is a 100 KW Gas Generator?
A 100 KW gas-powered generator is an internal combustion engine system that converts chemical energy from gas fuel into mechanical energy, which is then transformed into electrical power through an alternator.
Gas Fuel → Combustion Engine → Mechanical Rotation → Alternator → Electrical Output (100 KW)
The system is engineered to deliver:
Prime power (continuous operation)
Standby power (emergency backup)
Peak shaving in industrial energy systems
Working Principle of 100 KW Gas Generator
The operation of a 100 KW Gas Generator system is based on controlled internal combustion.
Gas is delivered from pipelines or storage tanks and regulated to maintain stable pressure.
The engine mixes air and gas in an optimized ratio for efficient combustion.
The mixture is ignited inside the combustion chamber, producing controlled explosions that move pistons.
The piston motion rotates the crankshaft, generating mechanical energy.
The alternator converts mechanical energy into stable electrical output.
Technical Specifications of 100 KW Gas Generator
Below is a standard technical specification table for a 100 KW Gas Generator set:
| Parameter | Specification |
|---|---|
| Rated Power | 100 KW |
| Rated Voltage | 400V / 230V (customizable) |
| Frequency | 50Hz / 60Hz |
| Power Factor | 0.8 |
| Engine Type | 4-stroke gas engine |
| Fuel Type | Natural gas / Biogas / LPG |
| Cooling System | Water-cooled radiator system |
| Starting System | Electric starter system |
| Control System | Digital PLC controller |
| Alternator Type | Brushless synchronous alternator |
| Insulation Class | H Class |
| Protection Level | IP23–IP55 |
| Noise Level | 65–75 dB (silent enclosure optional) |
| Fuel Consumption | 7–11 m³/h (depending on load) |
| Operation Mode | Prime / Standby |
| Phase | Three-phase |
Types of 100 KW Gas Generators
Uses pipeline natural gas, ideal for continuous industrial power.
Uses methane-rich gas from organic waste, suitable for farms and wastewater plants.
Uses liquefied petroleum gas where pipeline infrastructure is unavailable.
Enclosed with soundproof canopy for noise-sensitive environments.
Installed in a weatherproof container for outdoor or remote applications.
Key Features of 100 KW Gas Generator
The 100 KW gas generator system is designed for optimized fuel combustion, improving overall efficiency.
Advanced voltage regulation ensures consistent electrical performance under varying loads.
Produces significantly lower emissions compared to diesel generators.
Built with durable engine components for continuous operation.
Supports natural gas, biogas, and LPG fuel sources.
Advantages of 100 KW Gas Generator
A 100 KW Gas Generator produces fewer carbon emissions and particulate matter, making it suitable for eco-friendly energy systems.
Gas fuel is generally more cost-stable and economical compared to diesel fuel.
Cleaner combustion reduces engine wear and maintenance frequency.
Gas generators operate with significantly lower noise levels than diesel units.
Ensures continuous electricity for critical industrial and commercial operations.
Applications of 100 KW Gas Generator
Manufacturing plants
Textile production facilities
Food processing factories
Shopping malls
Office buildings
Hotels and resorts
Irrigation systems
Greenhouses
Livestock farms
Distributed energy systems
Microgrids
Peak shaving systems
Hospitals
Data centers
Communication systems
Fuel Consumption Analysis
Fuel consumption depends on load and fuel type.
| Load Level | Gas Consumption (Natural Gas) |
|---|---|
| 25% Load | 3–4.5 m³/h |
| 50% Load | 4.5–6.5 m³/h |
| 75% Load | 6.5–8.5 m³/h |
| 100% Load | 8–11 m³/h |
Efficiency is influenced by:
Engine design
Load stability
Maintenance condition
Environmental temperature
Installation Requirements for 100 KW Gas Generator
Proper installation ensures performance and safety.
Well-ventilated area
Flat and reinforced foundation
Distance from flammable materials
Stable pressure pipeline
Gas filter and regulator
Safety shut-off valve
Proper grounding system
Load distribution panel
Automatic transfer switch (ATS)
Airflow design
Exhaust system
Radiator placement
Maintenance Guidelines
Check oil level
Inspect gas pressure
Monitor voltage output
Clean air filters
Inspect hoses and pipes
Check cooling system
Battery inspection
Alternator testing
Electrical tightening
Engine overhaul inspection
Component replacement
System calibration
Comparison: Gas Generator vs Diesel Generator
| Feature | 100 KW Gas Generator | Diesel Generator |
|---|---|---|
| Fuel Cost | Lower | Higher |
| Emissions | Low | High |
| Noise Level | Low | High |
| Maintenance | Less frequent | More frequent |
| Fuel Storage | Pipeline/LPG | Fuel tank required |
| Environmental Impact | Eco-friendly | Higher pollution |
Safety Features of 100 KW Gas Generator
Modern systems include advanced safety mechanisms:
Over-voltage protection
Over-current protection
Over-temperature shutdown
Gas leakage detection
Emergency stop system
Automatic alarm system
Control System Technology
A modern 100 KW Gas Generator set includes intelligent control systems.
Digital LCD interface
Remote monitoring system
Automatic start/stop
Fault diagnostics
Load management control
Environmental Impact
The 100 KW Gas Generator system supports clean energy development due to:
Lower CO2 emissions
Reduced particulate pollution
Efficient combustion process
Compatibility with renewable biogas
Economic Benefits
Using a 100 KW Gas Generator provides:
Reduced fuel expenses
Lower maintenance costs
High operational efficiency
Long-term ROI improvement
Energy independence
Troubleshooting Common Issues
Check fuel supply
Inspect battery voltage
Verify ignition system
Check fuel pressure
Inspect air filters
Confirm load balance
Clean radiator
Check cooling system
Improve ventilation
Future Development Trends
The 100 KW gas generator industry is evolving toward:
Smart IoT monitoring systems
Hybrid renewable integration
Higher thermal efficiency engines
Ultra-low emission standards
Remote automation control
The 100 KW Gas Generator is a highly efficient, cost-effective, and environmentally friendly power solution suitable for industrial, commercial, and agricultural applications. Its flexible fuel options, stable output, and low operating costs make it an ideal alternative to traditional diesel generators.
With proper installation and maintenance, a 100 KW gas generator system can provide long-term reliable power and strong economic benefits across a wide range of industries.
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