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150 KW Gas Generator

    150 KW Gas Generator

    Ratings *Ratings at 0.8 power factor Performance Data * The above fuel consumption is calculate with the natural gas whose heat value is 35.8MJ/Nm 3 Dimensions and Weights Engine Brand & Model: HGNT14 Engine Data How to check coolant proportion: WARNING: Don't take off the radiator cover...
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KDGH150-NG   50HZ


Ratings

Rated PowerkVA188
kW150
Voltage type50Hz, 380/220V, 3 phases and 4 wires

*Ratings at 0.8 power factor



Performance Data

Engine Brand & ModelHGT6L
Alternator Brand & ModelLSA46.3S3/160KW
Control SystemDeepsea DSE6120
Standard Noise Level@7m (Soundproof Sets)75 dBA
Circuit Breaker Type3 Poles MCCB
Frequency & Phase50hz 3Phases + 4Wires
Engine Speed (RPM)1500
Fuel Consumption (Nm3/hr) 100% Load45.71


* The above fuel consumption is calculate with the natural gas whose heat value is 35.8MJ/Nm3


Dimensions and Weights

ContentOpen typeSoundproof Sets
Dimensions: (mm)L29003800
W9501400
H15502000
Weights (kg)20003000



Engine Brand & Model: HGT6L

Engine Data

No. of Cylinders6Engine power(KW)176
Cycle4 StrokeCylinder TypeWet
Bore * Stroke (mm)114 * 135Compression Ratio10.5:1
InductionTurbocharged and AftercooledDisplacement (L)8.9
Cooling MethodWater cooledGoverning TypeElectronic
Starting method24V DC motorCoolant capacity, including radiator (L)11.1
Lubricant Oil15W40-CF4 or above gradeOil pan capacity (L)27.6


Inspection in operating:

² When the generator set is on the normal working hours, gas engine water temperature and oil temperature is not more than 95℃, oil pressure should be in the range of 0.25-0.35 Mpa. Pay attention to these changes when the generator set is on working. When the data excess the value, a part of load should be unload or stop generator set for inspection.

² Be ready to check the pipeline of gas engine, such as leakage, which should be repaired promptly.

² Observe the gas engine exhaust gas color. When gas engine running at full capacity under normal circumstances, the exhaust fumosoroseus have slightly green gray.

² Water, oil or metal objects are not allowed access to internal generator set.

² If the generator set have unusual phenomenon and need to power off or shut down immediately, pull the “emergency  stop” button or “hand-stopping” button.

² In the process of operation, it is need to record the measurement readings, the ambient temperature, operation time and downtime, the reason of stop as well as result of inspection and repair, etc.


Frequent malfunction and disposal measures:

Please stop the generator quickly once encounter the problem as follows during the running, increased and reduced the power load. (Turn off the key, cut the gas supply and iginition power supply)

1. Oil pressure lower than 0.15 Mpa

2. Water temperature higher than 90℃

3. Frequency continuously exceed 30 seconds and higher than 52Hz

4. Battery voltage lower than 24V.


Problem Processing Method:

1. Check the oil level to see if it needs filling

2. Check the water tank to see if it is enough

3. Check the load increased and decreased whether according to the requirement of generator

4. Battery should be charged for 24 hours, if it can’t reach 24V, it should be cahnged.


If the generator set can’t start normally, please check the items as follows:

u Whether electric-key start too long (over than 15 seconds) but not pressing the start button

u Check if the gas connecting joint connects closely

u Check if the outside circuit connecting is liable

u Check if the battery voltage is normal

u Check if the high voltage winding is damaged and connected normally

u Check if the gas pipe explosion-proof is closed

u Check if the mixer and electronic speed governor actuator connecting is liable


Problem Processing Method:

u Cut off the battery power supply and connect it again

u Reset the protection device

u Charging or replace the battery



Hot Tags: 150 KW Gas Generator, China, suppliers, manufacturers, factory

150 KW Gas Generator – Complete Technical & Industry Guide

1. Introduction to 150 KW Gas Generator

The 150 KW Gas Generator is a medium-capacity power generation system widely used in industrial, commercial, and emergency backup applications. It converts gaseous fuels such as natural gas, LPG (liquefied petroleum gas), or biogas into reliable electrical energy through an internal combustion engine connected to an alternator.

In modern energy systems, the 150 KW Gas Generator is considered an optimal balance between power output, fuel efficiency, and environmental performance. It is commonly installed in factories, hospitals, data centers, agricultural facilities, and commercial buildings requiring stable and continuous power supply.

Compared with diesel generators, gas-powered systems provide:

  • Lower emissions

  • Reduced operational cost

  • Quieter operation

  • Longer engine lifespan

  • Higher sustainability performance

As global industries shift toward cleaner energy, the 150 KW Gas Generator system has become a key component in distributed energy networks and hybrid microgrid systems.


2. What is a 150 KW Gas Generator?

A 150 KW Gas Generator is an internal combustion power system that generates 150 kilowatts of electrical output by burning gas fuel.

Basic Definition:

It is a gas-fueled engine generator set designed to produce stable AC power for continuous or standby use.

Core Energy Conversion Process:

Gas fuel → combustion energy → mechanical rotation → electrical power generation

Output Characteristics:

  • Rated Power: 150 KW

  • Voltage Range: 400V / 480V (customizable)

  • Frequency: 50Hz / 60Hz

  • Phase: Three-phase output system


3. Working Principle of 150 KW Gas Generator

The 150 KW Gas Generator system operates based on the four-stroke internal combustion cycle, which ensures continuous and efficient energy conversion.

Step 1: Gas Intake Process

A controlled air-fuel mixture enters the combustion chamber through the intake valve.

Step 2: Compression Process

The piston compresses the mixture to increase energy density and combustion efficiency.

Step 3: Power (Combustion) Stroke

A spark plug ignites the compressed mixture, producing high-pressure gas expansion that drives the piston downward.

Step 4: Exhaust Process

Burned gases are expelled through the exhaust valve, completing the cycle.

The mechanical motion is transferred to the alternator, which converts it into electrical energy.


4. Key Components of 150 KW Gas Generator

A complete 150 KW Gas Generator system includes several integrated subsystems:

4.1 Gas Engine Unit

The primary combustion engine that drives mechanical rotation.

4.2 Alternator

Converts mechanical energy into electrical energy.

4.3 Control System

Digital or PLC-based controller for monitoring voltage, frequency, load, and alarms.

4.4 Gas Supply System

Includes gas filter, regulator, solenoid valve, and pressure control components.

4.5 Cooling System

Water-cooled or radiator-based system to maintain stable engine temperature.

4.6 Lubrication System

Ensures engine components operate smoothly with reduced friction.

4.7 Exhaust System

Removes combustion gases safely and efficiently.

4.8 Base Frame

Heavy-duty steel structure supporting the entire generator set.


5. Technical Specifications Table (Standard Industry Reference)

ParameterSpecification
Rated Power150 KW
Rated Voltage400V / 480V
Frequency50Hz / 60Hz
Phase3 Phase
Fuel TypeNatural Gas / LPG / Biogas
Engine Type4-Stroke Gas Engine
Cooling MethodWater Cooling System
Starting SystemElectric Starter
Control ModeManual / Automatic / AMF
Power Factor0.8
Efficiency Range33% – 42%
Noise Level65–75 dB(A)
Operation TypePrime / Standby / Continuous

6. Types of 150 KW Gas Generators

6.1 Natural Gas 150 kw generator

Uses pipeline natural gas, ideal for urban and industrial infrastructure.

6.2 LPG 150 KW Generator

Operates using liquefied petroleum gas, suitable for remote or off-grid areas.

6.3 Biogas 150 KW Generator

Designed for renewable energy systems using agricultural or organic waste gas.

6.4 Silent Type 150 KW Gas Generator

Enclosed acoustic design to reduce noise levels significantly.

6.5 Containerized 150 KW Gas Generator

Fully integrated outdoor system housed in a weatherproof container.


7. Key Features of 150 KW Gas Generator

7.1 High Energy Efficiency

Optimized combustion systems ensure maximum fuel utilization and stable output.

7.2 Low Emissions Technology

Reduced CO₂, NOx, and particulate emissions compared to diesel generators.

7.3 Stable Power Output

Maintains consistent voltage and frequency under varying load conditions.

7.4 Long Service Life

Designed for continuous industrial operation with durable components.

7.5 Low Noise Operation

Gas combustion produces less vibration and acoustic output.

7.6 Smart Monitoring System

Real-time digital control enables automatic operation and fault detection.


8. Advantages of 150 KW Gas Generator

8.1 Environmental Sustainability

The 150 KW Gas Generator significantly reduces greenhouse gas emissions, making it suitable for eco-regulated zones.

8.2 Lower Operating Cost

Natural gas and LPG are generally more cost-effective than diesel fuel.

8.3 Reliable Continuous Operation

Designed for long-hour usage without performance degradation.

8.4 Flexible Installation Options

Can be installed indoors, outdoors, or in containerized systems.

8.5 Reduced Maintenance Requirements

Cleaner combustion reduces engine wear and maintenance frequency.


9. Applications of 150 KW Gas Generator

The 150 KW Gas Generator system is widely used across multiple sectors:

9.1 Industrial Applications

  • Manufacturing plants

  • Textile factories

  • Chemical processing facilities

  • Food production lines

9.2 Commercial Applications

  • Shopping malls

  • Office buildings

  • Hotels

  • Retail centers

9.3 Critical Infrastructure

  • Hospitals

  • Data centers

  • Airports

  • Communication stations

9.4 Agricultural Applications

  • Greenhouses

  • Irrigation systems

  • Livestock farms

9.5 Energy Systems

  • Microgrid integration

  • Hybrid renewable energy systems

  • Peak shaving power supply


10. Fuel Consumption & Efficiency Analysis

Efficiency is one of the most important factors in a 150 KW Gas Generator system.

Load-Based Efficiency Performance:

Load LevelEfficiency
25% LoadLow efficiency
50% LoadModerate efficiency
75% LoadOptimal efficiency
100% LoadMaximum rated efficiency

Estimated Fuel Consumption:

Fuel TypeConsumption at Full Load
Natural Gas~32–40 m³/hour
LPG~12–18 kg/hour
BiogasVaries depending on methane content

11. Emission Performance Comparison

Power SourceCO₂ EmissionNOx EmissionEnvironmental Impact
Gas GeneratorLowLowEco-friendly
Diesel GeneratorHighHighPolluting
Coal PowerVery HighVery HighHighly Polluting

The 150 KW Gas Generator is widely adopted in regions with strict environmental regulations.


12. Operating Modes

Prime Power Mode

Used for continuous operation in off-grid environments.

Standby Mode

Activated during power outages as emergency backup.

Peak Shaving Mode

Supports grid during high demand periods to reduce electricity costs.


13. Safety Systems in 150 KW Gas Generator

Modern systems include multiple protection layers:

  • Gas leakage detection system

  • Overload protection

  • High temperature shutdown

  • Low oil pressure alarm

  • Emergency stop system

  • Automatic fault diagnostics

  • Voltage and frequency monitoring

These systems ensure safe and reliable long-term operation.


14. Installation Requirements

Proper installation ensures optimal performance:

  • Stable concrete foundation

  • Ventilated installation environment

  • Gas pipeline safety compliance

  • Proper exhaust system setup

  • Ambient temperature: -10°C to 45°C

  • Noise control enclosure (optional)

  • Adequate maintenance space

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