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200 KW Gas Generator

    200 KW Gas Generator

    Ratings *Ratings at 0.8 power factor Performance Data * The above fuel consumption is calculate with the natural gas whose heat value is 35.8MJ/Nm 3 Dimensions and Weights Engine Brand & Model: HGKT19 Engine Data Steps for genset stop: ◇Unload the load gradually and disconnect the air switch...
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KDGH200-G    50HZ


Ratings

Rated PowerkVA250
kW200
Voltage type50Hz, 380/220V, 3 phases and 4 wires

*Ratings at 0.8 power factor


Performance Data

Engine Brand & ModelHGNT14
Alternator Brand & ModelLSA46.3S5/200KW
Control SystemDeepsea DSE6120
Standard Noise Level@7m (Soundproof Sets)75 dBA
Circuit Breaker Type3 Poles MCCB
Frequency & Phase50hz 3Phases + 4Wires
Engine Speed (RPM)1500
Fuel Consumption (Nm3/hr) 100% Load64.05

* The above fuel consumption is calculate with the natural gas whose heat value is 35.8MJ/Nm3


Dimensions and Weights

ContentOpen typeSoundproof Sets
Dimensions: (mm)L31504200
W11001500
H18002250
Weights (kg)25255025

Engine Brand & Model: HGNT14

Engine Data

No. of Cylinders6  in-lineEngine power(KW)240
Cycle4 StrokeCylinder TypeWet
Bore * Stroke (mm)140 * 152Compression Ratio0.459027778
InductionTurbocharged and AftercooledDisplacement (L)14
Cooling MethodWater cooledGoverning TypeElectronic
Starting method24V DC motorCoolant capacity, including radiator (L)66.8
Lubricant Oil15W40-CF4 or above gradeOil pan capacity (L)36

Steps for genset stop:


◇Unload the load gradually and disconnect the air switch automatically. 


◇In the conditions of no-load, reduce the speed to 600-700rmp gradually. Stop the generator set when gas engine water temperature drop to or below 70℃.


◇When the ambient temperature is below 5℃, release all the water of Gas Generator Set cooling system such as water cooler, circulating water pumps, oil coolers, generator body, etc to prevent freezing. There is no need to release water if add antifreezi to generator set.


◇Clean the whole generating unit, and prepare for the next use. 


In order to fit for the natural gas or biogas, there are two main renovations: One is for the mixture of natural gas /biogas with air according to the reasonable proportion, the second is ignite the mixing gas quickly to improve the power efficiency. So except the same and similar component with corresponding disel generator, users can know that the special part of the Gas Generator set: Gas supply system, ignition system and sensor, electronic governor.



Requirements on the floor:


The floor must be flat. Its concrete structure must be thicker than 250mm for the genset≦500kW. If genset power above 500kW, its thickness will be 300 to 500mm. 


Caution: Floor must be solid and basement or hollow is forbidden.


Users can decide the weight and dimension of the foundation for genset.



The thickness of foundation and load capability of floor can be work out as follows:


Load capability of floor is depend on the weight of the whole genset (includin fuel and water), genset dimension and shock-proof pad quantity, if genset base frame is fixed on floor directly, then the load of floor will be:


Load of floor =weight of genset / area of slide rail


If equipped with shock-proof pad, and genset stands on each pad:


Load of floor =weight of genset / (area of shock-proof pad ×quantity)


Therefore, load of floor can be decreased by increasing the quantity of shock-proof pad.


The large pressure of floor=weight of shock-proof pad loading the most weight / area of shock-proof pad.



Hot Tags: 200 kW Gas Generator, China, suppliers, manufacturers, factory

200 kW Gas Generator – Complete Industry Guide 

1. Introduction to 200 KW Gas Generator

A 200 KW Gas Generator is a medium-to-high capacity power generation system that uses gaseous fuels such as natural gas, LPG (liquefied petroleum gas), or biogas to produce electrical energy. It is widely used in industrial plants, commercial buildings, infrastructure projects, and emergency backup systems.

Compared with diesel generators, a 200 KW gas-powered generator offers lower emissions, reduced fuel costs, quieter operation, and higher sustainability performance, making it a preferred solution for modern distributed energy systems.

The 200 KW output level is ideal for:

  • Medium factories

  • Commercial complexes

  • Hospitals

  • Data centers (small to medium scale)

  • Agricultural processing plants

  • Continuous or standby power systems

As global demand for clean energy increases, the 200 KW Gas Generator system plays an essential role in hybrid energy and microgrid infrastructure.


2. What is a 200 KW Gas Generator?

A 200 KW Gas Generator is an internal combustion engine-based power system that converts chemical energy from gas fuel into mechanical energy, which is then converted into electrical energy via an alternator.

Core Function:

  • Fuel (gas) → combustion → mechanical rotation → electrical output

Main Output:

  • Rated Power: 200 kilowatts

  • Voltage: typically 400V / 480V / customizable

  • Frequency: 50Hz / 60Hz

Fuel Types:

  • Natural Gas (NG)

  • LPG (Propane/Butane)

  • Biogas (optional configuration)


3. Working Principle of 200 KW Gas Generator

The operation process of a 200 KW Gas Generator system is based on the four-stroke internal combustion cycle:

Step 1: Gas Intake

Gas is mixed with air in a controlled ratio and enters the combustion chamber.

Step 2: Compression

The piston compresses the air-fuel mixture to increase energy density.

Step 3: Combustion (Power Stroke)

A spark plug ignites the mixture, producing high-pressure gas expansion.

Step 4: Exhaust

Waste gases are expelled, completing the cycle.

The mechanical energy produced rotates the alternator, generating electricity.


4. Key Components of a 200 KW Gas Generator

A typical industrial-grade system includes the following components:

  • Gas engine (prime mover)

  • Alternator (AC generator)

  • Control panel (PLC or digital controller)

  • Gas supply system (regulator, valve, filter)

  • Cooling system (radiator or water cooling)

  • Lubrication system

  • Exhaust system

  • Base frame and vibration isolation pads

  • Safety protection system


5. Technical Specifications Table (Standard Model Reference)

ParameterSpecification
Rated Power200 KW
Rated Voltage400V / 480V
Frequency50Hz / 60Hz
Power Factor0.8
Fuel TypeNatural Gas / LPG / Biogas
Engine Type4-Stroke Gas Engine
Cooling MethodWater-Cooled
Starting SystemElectric Start
Control SystemAutomatic / Manual / AMF
Noise Level65–75 dB(A)
Efficiency35%–42% (depending on load)
Running ModePrime / Standby / Continuous

6. Types of 200 KW Gas Generators

6.1 Natural Gas Generator 200 KW

Powered by pipeline natural gas, ideal for urban and industrial areas.

6.2 LPG 200 kw generator

Uses liquefied petroleum gas, suitable for remote or off-grid locations.

6.3 Biogas 200 KW Generator

Designed for renewable energy systems using organic waste gas.

6.4 Silent Type 200 KW Gas Generator

Enclosed design with noise reduction insulation for urban environments.

6.5 Containerized 200 KW Gas Generator

Fully integrated system inside a container for outdoor installation.


7. Key Features of 200 KW Gas Generator

7.1 High Energy Efficiency

Modern combustion systems optimize fuel-air mixing for maximum efficiency.

7.2 Low Emissions

Produces significantly lower CO₂, NOx, and particulate matter compared to diesel generators.

7.3 Stable Output Power

Maintains consistent voltage and frequency under variable load conditions.

7.4 Long Operational Life

Designed for continuous operation with industrial-grade components.

7.5 Low Noise Operation

Gas combustion systems generate less vibration and noise.

7.6 Smart Control System

Equipped with PLC or microprocessor-based automation for real-time monitoring.


8. Advantages of 200 KW Gas Generator

8.1 Environmental Benefits

Gas generators produce cleaner exhaust gases, supporting sustainable energy policies.

8.2 Cost Efficiency

Lower fuel cost compared to diesel, especially in regions with stable gas supply.

8.3 Reliable Power Supply

Ensures uninterrupted power for critical applications.

8.4 Flexible Installation

Can be installed indoors, outdoors, or in containerized systems.

8.5 Reduced Maintenance

Cleaner combustion results in less engine wear and longer maintenance intervals.


9. Applications of 200 KW Gas Generator

The 200 KW Gas Generator system is widely used across industries:

Industrial Applications

  • Manufacturing plants

  • Textile factories

  • Food processing facilities

  • Chemical plants

Commercial Applications

  • Shopping malls

  • Hotels

  • Office buildings

  • Data centers

Agricultural Applications

  • Greenhouses

  • Irrigation systems

  • Livestock farms

Infrastructure Applications

  • Hospitals

  • Schools

  • Airports

  • Construction sites

Energy Systems

  • Microgrids

  • Hybrid solar-gas systems

  • Backup grid stabilization


10. Fuel Efficiency and Performance Analysis

The efficiency of a 200 KW Gas Generator depends on engine design, load factor, and fuel quality.

Load Efficiency Curve:

  • 25% Load → Low efficiency

  • 50% Load → Moderate efficiency

  • 75% Load → Optimal efficiency

  • 100% Load → Peak rated performance

Fuel Consumption (Approximate):

  • Natural Gas: ~45–55 m³/hour at full load

  • LPG: ~18–25 kg/hour at full load


11. Emission Performance Comparison

Generator TypeCO₂ EmissionsNOx EmissionsParticulate Matter
Gas GeneratorLowLowVery Low
Diesel GeneratorHighHighHigh
Coal PowerVery HighVery HighVery High

The 200 KW Gas Generator is widely preferred in regions with strict environmental regulations.


12. Operational Modes

Prime Power Mode

Used for continuous operation where grid power is unavailable.

Standby Mode

Activated during power outages as emergency backup.

Peak Shaving Mode

Supports grid during high electricity demand periods.


13. Safety Systems in 200 KW Gas Generator

Modern systems include:

  • Gas leak detection

  • Overload protection

  • High temperature shutdown

  • Low oil pressure alarm

  • Emergency stop system

  • Automatic fault diagnostics

These ensure safe and stable long-term operation.


14. Installation Environment Requirements

To ensure optimal performance:

  • Ventilation system required

  • Flat concrete foundation

  • Minimum clearance for heat dissipation

  • Gas pipeline compliance

  • Noise reduction enclosure (optional)

  • Ambient temperature: -10°C to 45°C

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