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80 KW Gas Generator

    80 KW Gas Generator

    Ratings *Ratings at 0.8 power factor Performance Data * The above fuel consumption is calculate with the natural gas whose heat value is 35.8MJ/Nm3 Dimensions and Weights Preparation before genset starting: Before genset starting, check and adjust the whole generator set to keep it in good...
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KDGH80-NG    50HZ




Ratings

Rated  PowerkVA100
kW80
Voltage type50Hz,380/220V, 3 phases and 4 wires
*Ratings at 0.8 power factor


Performance Data

Engine Brand & ModelHG6TB
Alternator Brand & ModelLSA44.3S5/80KW
Control SystemDeepsea DSE6120
Standard Noise Level@7m (Soundproof Sets)75 dBA
Circuit Breaker Type3 Poles MCCB
Frequency & Phase50hz 3Phases + 4Wires
Engine Speed (RPM)1500
Fuel Consumption (Nm3/hr)  100% Load25.14
* The above fuel consumption is calculate with the natural gas whose heat value is 35.8MJ/Nm3


Dimensions and Weights

ContentOpen typeSoundproof    Sets
Dimensions: (mm)L24503200
W11001200
H15501650
Weights (kg)11501835

Engine Brand & Model: HGT6B

Engine Data

No. of Cylinders6  in-lineEngine power(KW)100
Cycle4 StrokeCylinder TypeDry
Bore * Stroke (mm)102 x120Compression Ratio10.5:1
InductionTurbocharged & AftercooledDisplacement (L)5.88
Cooling MethodWater cooledGoverning TypeElectronic
Starting method24V DC motorCoolant capacity, including radiator (L)29.26
Lubricant Oil15W40-CF4 or above gradeOil pan capacity (L)16


Preparation before genset starting:

Before genset starting, check and adjust the whole generator set to keep it in good condition. The connection and fixing of every module must be liable, as well as the gneset's cooling system and electrical starting system to ensure no leaking, no loosing, flexible transfer switch, good lubrication. Gas supply system should be normal, otherwise you have to mend it at once or re-adjust it correctly and then restart it.


All camda supplying gas gensets have been finished the testing. So it can be used with load directly. When it is used for the first time, CAMDA advice its load better to be 80%-90% of full load. When it is for continous usage, please ensure its load to be 75%-80% of full load.


◇clean the dust, water track, oil stain and rust on genset. 

◇check whether all connecting parts and fastening pieces are loose or not; check all moving parts are flexible or not. Is there any part jammed? Check all connecting wires are correct and firm.Check if there is any wire drop off or loosen.

◇Check whether gas intake pipe unobstructed or not.

◇Turn on gas intake pipe switch. 

◇Check whether there is enough oil in oil pan.

◇Whether the cooler is full of coolant or not.

◇Put all the switches on corresponding working position, the air breaker should be placed at "off" position.


Hot Tags: 80 KW Gas Generator, China, suppliers, manufacturers, factory

80 KW Gas Generator – Complete Technical Guide, Specifications, Applications & Advantages

Introduction to 80 KW Gas Generator

An 80 KW Gas Generator is a medium-capacity power generation system designed to deliver stable electrical energy using gaseous fuels such as natural gas, biogas, or LPG. It is widely used in commercial buildings, industrial facilities, agricultural operations, and backup power systems.

As industries shift toward cleaner and more efficient energy solutions, the 80 KW Gas Generator Set has become a popular choice due to its balance of power output, fuel efficiency, and environmental performance.

The system is ideal for continuous operation, standby power, and distributed energy applications.


What is an 80 KW Gas Generator?

A 80 KW gas-powered generator is an internal combustion engine system that converts gas fuel into mechanical energy and then into electrical energy through an alternator.

Energy Conversion Process:

Gas Fuel → Engine Combustion → Mechanical Rotation → Alternator → Electrical Output (80 KW)

The system is designed to provide:

  • Prime power (continuous use)

  • Standby power (emergency backup)

  • Peak shaving support in energy systems


Working Principle of 80 KW Gas Generator

The operation of an 80 KW Gas Generator system follows a controlled combustion cycle.

1. Gas Supply System

Gas is supplied through pipelines or storage tanks with regulated pressure.

2. Air-Fuel Mixing

The engine mixes gas and air in precise ratios for efficient combustion.

3. Combustion Process

The mixture is ignited inside cylinders, generating controlled explosions.

4. Mechanical Energy Output

The piston movement rotates the crankshaft, producing mechanical energy.

5. Electrical Generation

The alternator converts mechanical energy into stable electrical output.


Technical Specifications of 80 KW Gas Generator

Below is a standard specification table for a professional 80 KW Gas Generator system:

ParameterSpecification
Rated Power80 KW
Rated Voltage220V / 380V / 400V (customizable)
Frequency50Hz / 60Hz
Power Factor0.8
Engine Type4-stroke gas engine
Fuel TypeNatural gas / Biogas / LPG
Cooling SystemWater-cooled radiator system
Starting MethodElectric start system
Control SystemDigital controller / PLC system
Alternator TypeBrushless synchronous alternator
Insulation ClassH Class
Protection GradeIP23–IP55
Noise Level65–75 dB (silent enclosure optional)
Fuel Consumption6–10 m³/h (depending on load)
Operation ModePrime / Standby
PhaseThree-phase

Types of 80 KW Gas Generators

1. Natural Gas Generator

Uses pipeline natural gas for continuous industrial power supply.

2. biogas generator

Uses methane-rich gas from organic waste, suitable for farms and wastewater treatment plants.

3. LPG Gas Generator

Uses liquefied petroleum gas where pipeline infrastructure is unavailable.

4. Silent Type Gas Generator

Fully enclosed design for noise-sensitive environments.

5. Containerized Gas Generator

Installed inside a protective container for outdoor or remote applications.


Key Features of 80 KW Gas Generator

High Efficiency Performance

The 80 KW Gas Generator system uses optimized combustion technology to improve fuel efficiency.

Stable Power Output

Advanced voltage regulation ensures consistent electricity supply.

Low Emissions

Produces fewer greenhouse gases compared to diesel generators.

Durable Structure

Designed for long-term industrial operation.

Flexible Fuel Options

Compatible with multiple gas types for different environments.


Advantages of 80 KW Gas Generator

1. Environmental Benefits

The 80 KW gas generator produces low emissions and supports cleaner energy production.

2. Cost Efficiency

Gas fuel is generally more economical than diesel fuel, reducing operational expenses.

3. Low Maintenance

Cleaner combustion reduces carbon deposits and engine wear.

4. Quiet Operation

Gas generators operate more quietly, especially with soundproof enclosures.

5. Reliable Performance

Provides continuous and stable electricity for critical applications.


Applications of 80 KW Gas Generator

Industrial Applications

  • Manufacturing factories

  • Textile production lines

  • Food processing plants

Commercial Applications

  • Hotels and resorts

  • Office buildings

  • Shopping centers

Agricultural Applications

  • Greenhouses

  • Irrigation systems

  • Livestock farms

Energy Systems

  • Microgrids

  • Distributed energy networks

  • Peak shaving systems

Emergency Backup Power

  • Hospitals

  • Data centers

  • Communication stations


Fuel Consumption Analysis

Fuel consumption depends on load level and gas type.

Typical Consumption Table:

Load LevelNatural Gas Consumption
25% Load2.5–4 m³/h
50% Load4–6 m³/h
75% Load6–8 m³/h
100% Load8–10 m³/h

Efficiency depends on:

  • Engine design

  • Load stability

  • Fuel quality

  • Maintenance condition


Installation Requirements for 80 KW Gas Generator

Proper installation ensures safety and performance.

1. Site Requirements

  • Well-ventilated environment

  • Flat concrete foundation

  • Safe distance from flammable materials

2. Gas Supply System

  • Stable pressure regulation

  • Gas filtration system

  • Safety shut-off valves

3. Electrical System

  • Proper grounding

  • Load distribution panel

  • ATS (Automatic Transfer Switch)

4. Cooling System

  • Radiator ventilation

  • Exhaust system

  • Temperature monitoring


Maintenance Guidelines

Daily Maintenance

  • Check oil level

  • Monitor gas pressure

  • Inspect voltage output

Weekly Maintenance

  • Clean air filters

  • Check cooling system

  • Inspect fuel lines

Monthly Maintenance

  • Test battery system

  • Inspect alternator

  • Tighten electrical connections

Annual Maintenance

  • Full engine inspection

  • Replace worn components

  • System recalibration


Comparison: Gas Generator vs Diesel Generator

Feature80 KW Gas GeneratorDiesel Generator
Fuel CostLowerHigher
EmissionsLowHigh
Noise LevelQuietLoud
MaintenanceLess frequentMore frequent
Fuel StoragePipeline/LPGFuel tank required
Environmental ImpactEco-friendlyPolluting

Safety Features of 80 KW Gas Generator

Modern systems include advanced protection:

  • Over-voltage protection

  • Over-current protection

  • Over-temperature shutdown

  • Gas leakage detection

  • Emergency stop system

  • Automatic alarm system


Control System Technology

A modern 80 KW Gas Generator set uses intelligent control systems.

Features:

  • Digital display panel

  • Remote monitoring

  • Automatic start/stop

  • Fault diagnostics

  • Load management system


Environmental Impact

The 80 KW Gas Generator system supports sustainable energy due to:

  • Lower carbon emissions

  • Reduced particulate matter

  • High combustion efficiency

  • Compatibility with renewable biogas


Economic Benefits

Using an 80 KW Gas Generator provides:

  • Lower fuel costs

  • Reduced maintenance expenses

  • Long operational lifespan

  • Stable return on investment

  • Energy independence


Troubleshooting Common Issues

Engine Won’t Start

  • Check gas supply

  • Inspect battery

  • Verify ignition system

Low Power Output

  • Check fuel pressure

  • Clean air filter

  • Check load balance

Overheating

  • Inspect cooling system

  • Clean radiator

  • Improve ventilation


Future Trends of 80 KW Gas Generator Technology

The industry is evolving toward:

  • Smart IoT monitoring systems

  • Hybrid renewable integration

  • Higher efficiency combustion systems

  • Ultra-low emission engines

  • Remote automation control



The 80 KW Gas Generator is a reliable, efficient, and environmentally friendly power solution for industrial, commercial, and agricultural applications. Its flexible fuel options, low operating cost, and stable performance make it an ideal alternative to diesel generators.

With proper installation and maintenance, an 80 KW gas generator system can provide long-term dependable power while supporting modern energy sustainability goals.

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